In the rapidly developing industrial field, safety is always the top priority for business operations. Luoyang Wire Rope Inspection Technology Co., Ltd. (abbreviation: TCK.W), as a leader in non-destructive testing technology for ferromagnetic materials, has built an indestructible line of defense for industrial safety through its excellent precision testing technology. The field of industrial safety plays an important role. Its core technology "weak magnetic detection" not only achieves accurate detection, but also significantly improves the safety performance of industrial equipment.

　　1.Main detection technology

　　TCK.W has independently developed the "magnetic memory weak magnetic nondestructive flaw detection technology" and owns all intellectual property rights. This technology breaks the limitations of traditional strong magnetic detection technology. By actively planning the "memory magnetic field" of ferromagnetic materials and using high-precision sensors to capture subtle differences in magnetic field changes, this non-contact, non-destructive detection method converts magnetic field changes into intuitive damage indicators and achieves accurate assessment of the degree of damage. For key components such as wire ropes, this technology can accurately quantify and identify internal and external damage, including broken wires, wear, rust and fatigue damage, and ensure the accuracy and reliability of the test results.

　　2. Application of detection technology in ensuring the safety of industrial equipment

　　2.1 Mining industry application cases

　　Case 1: Safety assurance of mine hoisting system

　　In a large coal mine in Guizhou, the deep shaft hoisting system is the lifeline connecting the underground and the ground. Due to the complex and changeable environment underground, the hoisting wire rope is subjected to huge tension for a long time, which is very prone to wear and fatigue damage. TCK.W's technology is applied to the mine's hoisting system, which effectively warns of potential safety hazards by real-time monitoring of the health of the wire rope. This not only avoids production interruptions caused by wire rope breakage, but also ensures the safety of miners.

　　Case 2: Intelligent Mine Safety Management Platform

　　A large coal group in Inner Mongolia introduced the TCK.W wire rope online monitoring system, which was integrated with the intelligent mine safety management platform. The platform comprehensively evaluated the operating status and safety performance of the equipment through big data analysis and intelligent algorithms, and successfully warned of potential accident risks caused by wire rope damage. By replacing damaged wire ropes in a timely manner, the safe and stable operation of the mine hoisting system was ensured, avoiding production interruptions and safety accidents caused by equipment failures.

　　After the TCK.W wire rope online monitoring system was applied, according to effective statistics, the mine can reduce 180 hours of manual rope checking time each year, which can increase the production by 273,600 tons of coal and increase the output value by 480 million yuan. At the same time, it can also scientifically extend the service life of the wire rope, reducing the annual rope cost from 860,000 yuan to 573,000 yuan, a decrease of 33.3%.

　　2.2 Heavy industry application cases

　　Case 1: Safety upgrade of wire rope for port crane

　　In the port industry, wire ropes also play an important role. Luoyang Wire Rope Inspection Technology Co., Ltd. is widely used in wire rope detection of port equipment, such as quay cranes and gantry cranes. For example, after Shanghai Zhenhua Heavy Industries Co., Ltd. mass-produced the TCK·W wire rope online automatic monitoring system, it effectively prevented equipment shutdowns and safety accidents caused by wire rope failures through real-time monitoring and early warning, and improved the safety performance and production efficiency of its equipment.

　　Case 2: Heavy crane accident prevention

　　In heavy industry fields, such as steel and chemical industries, cranes are frequently used and the operating environment is complex. A steelmaking plant of Anshan Iron and Steel Group uses TCK.W wire rope inspection technology to conduct comprehensive inspections on wire ropes, including various types of damage such as wear, corrosion, and fatigue. Through regular inspections and maintenance, the safety performance of the crane is always in good condition, effectively preventing major accidents caused by wire rope breakage.

　　2.3 Application cases in the tower crane industry

　　Case 1: Guangzhou tower crane accident prevention

　　In August 2022, a tower crane wire rope breakage accident occurred at a construction site in Jianggao Town, Baiyun District, Guangzhou, resulting in casualties. This accident once again highlights the severity of tower crane safety management. If the construction site had adopted Wire rope's tower crane wire rope online monitoring system at the time, the system would have been able to detect potential safety hazards in advance and issue early warning signals in a timely manner by real-time monitoring of the load-bearing status and damage of the wire rope. This would provide construction units with valuable emergency response time, effectively avoid similar accidents, and protect the lives of construction workers.

　　Case 2: Smart construction site demonstration project

　　At a construction site in Luoyang, the "online monitoring system for tower crane wire ropes" jointly promoted by Wire rope and the Luoyang Smart Construction Site Platform has been successfully applied. The system uses magnetic memory weak magnetic non-destructive testing technology to monitor the wear, corrosion, fatigue and other damage of tower crane wire ropes online in real time and quantify the degree of damage. Through the intelligent analysis of the system, the construction unit can timely understand the health status of the wire rope and formulate a scientific maintenance and replacement plan. The application of this system not only improves the safety performance of the tower crane, but also reduces maintenance costs, setting an example for the construction of smart construction sites.

　　2.4 Application cases in the elevator and ropeway industry

　　Case 1：In the application of Beijing Guomao Elevator, the elevator wire rope intelligent detection expert system of Luoyang Wire Rope Inspection Technology Co., Ltd. successfully realized the real-time monitoring and accurate detection of wire ropes of multiple elevators. Through the application of this system, the management personnel of Guomao Elevator can timely understand the health status of wire ropes and take effective maintenance measures to ensure the safe operation of elevators. At the same time, the system has also created great value for Guomao Elevator in terms of energy conservation, emission reduction, cost reduction and efficiency improvement.

　　Case 2：Prevention of wire rope breakage accidents in a residential elevator. Luoyang Wire Rope Inspection Technology Co., Ltd. successfully discovered the hidden damage of the wire rope in a residential elevator through regular inspections, and replaced it in time, avoiding the fall accident caused by wire rope breakage during the operation of the elevator and protecting the lives of passengers.

　　Case 3:Singapore's Sentosa Cableway introduced the TCK•W cableway wire rope inspection expert system in December 2010. The system successfully ended the time-consuming and laborious manual inspection history of the Sentosa Cableway. After three years of monitoring and operation, the reliability of the system has been recognized by users. In addition, the TCK•W system can also remotely monitor the cableway wire rope and provide real-time feedback on the changing trend of the cableway wire rope during operation, effectively improving the safety and operational efficiency of the cableway.

　　2.5 Oil drilling industry application case

　　Case 1: Offshore drilling platform safety monitoring

　　On an offshore drilling platform in the East China Sea, Wire rope's detection technology is used to monitor key lifting equipment on the platform. These equipment are subjected to huge wind and waves and loads during offshore operations, and the safety performance of their wire ropes is directly related to the safety and efficiency of drilling operations.

　　By installing the TCK.W drilling machine wire rope online automatic monitoring system, this drilling platform can monitor the wire rope's damage, such as wire breakage, wear, and rust, in real time, and issue a warning in time when an abnormality is found, providing the drilling team with valuable maintenance time and avoiding downtime and accidents caused by wire rope failure. The platform can grasp the operating status of the equipment's wire rope in real time to ensure that the equipment can still operate safely in harsh environments.

　　3. Direct and indirect benefits of accurate testing

　　Direct Benefits：

　　Reduce accident losses: Through accurate detection, potential safety hazards can be discovered and dealt with in a timely manner, effectively avoiding casualties and property losses caused by equipment failure.

　　Reduce maintenance costs: Through accurate detection, potential problems with equipment can be discovered and dealt with in a timely manner, avoiding the high cost of major repairs and replacement of equipment.

　　Energy saving and consumption reduction: The traditional manual inspection method is not only inefficient but also consumes a lot of energy. Luoyang Wire Rope Inspection Technology Co., Ltd. significantly reduces energy consumption during the detection process through automated and intelligent monitoring methods.

　　Improve production efficiency: reduce downtime caused by equipment failure, improve production efficiency and capacity, and create more economic benefits for the enterprise.

　　Indirect benefits

　　Improve corporate image: Enterprises adopt advanced testing technologies and management models to improve their safety management level and industry image, and enhance the trust of customers and society.

　　Ensure public safety: Through the application of precise detection technology, public safety accidents caused by equipment failures are effectively prevented, ensuring the safety of people’s lives and property and social stability.

　　Promoting industry progress: Luoyang Wire Rope Inspection Technology Co., Ltd. has set a new benchmark in the field of industrial equipment safety testing and promoted the technological progress and development of the entire industry.

　　In summary, Luoyang Wire Rope Inspection Technology Co., Ltd. has made outstanding contributions to ensuring the safety of industrial equipment and preventing accidents with its innovative and precise testing technology. This technology not only solves the limitations of traditional testing methods, but also improves testing efficiency and accuracy, providing a strong guarantee for the safe operation of industrial production.

　　In the future, with the continuous upgrading of technology and the continuous expansion of application fields, TCK.W's detection technology will play an important role in more fields and safeguard industrial safety. At the same time, we also expect TCK.W to continue to maintain its innovative spirit and continuously launch more high-tech products with independent intellectual property rights to make greater contributions to the cause of industrial safety.