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1. Products Brief Introduction

Wire rope is the lifeline of cableway. There is always lurking danger of rope failure because of rope strength loss during operation of cableway. The current manual inspection including visual inspection and callipering are low efficient and limited. The traditional MRT methods can not realize online automatic inspection for cableway rope because of its technical limitation.

TCK.W Wire Rope Inspection Expert System is designed to replace manual inspection with machine intelligent inspection, and innovatively solves the technical problem of wire rope online real-time. It can not only meet the technical requirements of wire rope inspection standard in China, European and American but also beyond the standards in many ways.

2. System Configuration

Inspection accuracy:

● Severe Flaw: loss of cross-sectional area is in the range of 80-100% of upper limit, Real-time Detection rate: 100%

● Serious Flaw: loss of rope cross-sectional area is in the range of 60-80% of upper limit, Real-time Detection rate: 100%

● Medium Flaw: loss of rope cross-sectional area is in the range of 40-60% of upper limit, Real-time Detection rate: 99%

● Slight Flaw: loss of rope cross-sectional area is in the range of 20-40% of upper limit, Real-time Detection rate: 95%

● Flaw below Slight: loss of rope cross-sectional area is less 20% of upper limit, Real-time Detection rate: 90%

Unique Advantage:

1. Wire rope whole service life under safety control

2. Synchronized inspection during high-speed operation

3. Replacing manual inspection with machine visual identification inspection

4. Integration of MRT & VI system.

5. Internet + expert inspection with remote diagnosis

Technical parameters;


Statistical error for numbers of broken wires in the length of 6D and 30D: < 1

Measuring error for wire rope’s diameter reduction: ±1%

Variation error for wire rope’s splice displacement:±1-5mm

Measuring error for wire rope’s lay length: <±1%

Allowed tolerance(P): <±1%

Flaw positioning accuracy: ≥99%

Rope speed for inspection: 0-4 m / s,Rope speed for monitoring: 0-15 m / s

Wire rope diameter range: φ26~ 76mm

Sensor working sensitivity: ≥1.5 V/mT

MRT maximum sampling frequency response: 2048 times/m

Machine visual recognition sampling frequency response: >20 times/s

System working voltage: AC220v±10 %@50Hz

System rated power: 300W

Wire rope oscillating range: < 10 mm

Required space for device installation : <φ175mm x1200mm

Sensor working temperature: -20℃~55℃,Humidity≤95%RH

Ingress protection: IP67

Meet the requirements of 《EN Cableway Directive》EN2000-9-EC

Meet the requirements of 《Safety requirements for cableway installations designed to carry persons》EN12927(rope)

Meet the requirements of 《practice for electromagnetic examination of ferromagnetic steel wire rope》 ASTM-E1571:2011

Meet the requirements of 《code for Examination and Discard of Ropes for Ropeway》 GB/T 9075-2008

Meet the requirements of international standard 《Cranes-Wire ropes-Care and Maintenance, Inspection and Discard》ISO 4309:2004

4. Software Real-time Inspection Interface

1、The system includes two subsystem such.

2、inspection system is used for data collection, data terminal processing, flaws analysis, monitoring warn, Curves display, Printing test report etc.

1、VI visual identification is used for image acquisition, image analysis, diameter calculation, flaws photographing, historic image display, diameter query etc.

5、Test report

Current weak magnetic inspection diagram

  • Wire rope current weak magnetic status view
  • Cableway rope splice analysis report

6. Application locale

Cableway at Pizzol, Switzerland

Cableway at Mellau, Austria

Cableway at Santosa, Singapore

Cableway at Badaling Greatwall, Beijing

Cableway at Mount Faber, Singapore

To obtain detailed technical information, please submit your information in the following message board, the staff will contact with you after confirmation, and send the data to your mailbox.